project scope Fully-Automated Cutting Tool Packaging Machine

This project was presented to SDC in search of a cost effective, fully-automated cutting tool packaging machine that would increase production capacity and significantly decrease the amount of labor required for manufacturing. The cutting tool packaging process consisted of ultrasonic cleaning, laser engraving, rust prevention application, packaging tube assembly, labeling, and, shrink wrapping. The machine was capable was packing a wide variety of cutting tool diameters and lengths with minimal or no change-over.

SDC's solution

SDC chose a machine layout that utilized a power and free pallet system for unloading the cutting tools from a variety of cassette configurations. A rotary indexing dial was utilized for the ultrasonic cleaning, inspection, and laser engraving operations. A linear indexer was utilized for the packaging assembly operations and labeling. The packaging tubes were introduced to the assembly platform using vibratory feeders. Packaged cutting tools were offloaded into a shrink-wrapping machine and then into bins. Robots were utilized for the pick and place mechanisms.
Processes and equipment were developed to execute each of the assembly steps. The result was a fully-automated cutting tool packaging machine with no direct labor. Lot tracking allowed automated changeover between products. The system significantly lowered the manufacturing costs of the packaged end mills and improved quality. SDC was successful in implementing automated inspection checks after each assembly operation and incorporated part tracking and automated sorting software.


completed assemblies per hour

Fanuc robot assembly.

Automated Medical Device Assembly Machine

SDC designed and built an automated robotic machine that produces assemblies containing extruded medical tubing. Key components of the assembly machine include tube feeding...

Epson SCARA robotic integration.

Medical Port Device Assembly Machine

The customer requested a method to manufacture CPAP assemblies at a rate that met the demand, maintained the pace of the connected mold, and...

Main Cabinet showing power distribution, Guard Logix PLC, and Kinetix 5700 servo drives

Fully Automated Assembly Machine and Control System

SDC designed and developed an automated assembly machine that consisted of two servo indexing chassis’, surrounded by multiple SDC Flex Feeders and Vibratory Bowl...

View Additional Case Studies